TECHNICAL FEATURES Metering rotation angle: 45° max Max. rotation angle: 92° (-1°, +91°) Torque (see the corresponding actuator tables) In the code of standard version GDD actuators, it is indicated the breakaway torque in Nm at 5,6 bar air supply. ATEX version in conformity with directive 2014/34/EU
WORKING CONDITION Temperature: from -20°C to +80°C Air supply: 5,6 bar; maximum 8,4 bar Actuating media: filtered dry compressed air, not necessarily lubricated. In case of lubricated air, either non detergent oil, NBR compatible oil, must be used.
DATA SHEET
Code
GDD030401S
GDD030402S
GDD060401S
GDD060402S
GDD106401S
GDD240401S
GDD480401S
Size
GDD30 F03-F05
GDD30 F04
GDD60 F04
GDD60 F05-F07
GDD106 F05-F07
GDD240 F07-F10
GDD480 F10-F12
A [mm]
355
355
423
423
502
589
702
B [mm]
245
245
278
278
345
416
491
C [mm]
29
29
29
29
29
40
55
Full stroke air (dm3/cycle)
0,17
0,17
0,31
0,31
0,57
1,3
2,46
Partial stroke air (dm3/cycle)
0,18
0,18
0,33
0,33
0,59
1,36
2,55
Weight [Kg]
1,8
1,8
2,8
2,8
4,7
8
14,3
TWO STAGE PNEUMATIC ACTUATOR COMPONENTS SIZE: GDD30 - GDD480
MATERIALS
Pos
Denomination
Q.ty
Material
1
Cylinder
1
Aluminium alloy
2
Piston
2
Aluminium alloy
3
Shaft
1
Stainless steel
4
Scotch yoke
1
Steel alloy
5
Bush
1
Acetalic resin
6
Bush
1
Acetalic resin
7
Int.elastic pin
1
Steel alloy
8
Ext.elastic pin
1
Steel alloy
9
Bush
2
Steel alloy
10
Sleeve
2
Steel alloy
11
Dynamic seal
2
Polyurethan
12
O-ring
2
Nitrilic rubber
13
Support disks
4
P.T.F.E. carbo-graphite filled
14
Seeger
1
Stainless steel
15
Washer
1
Stainless steel
16
Ext.support ring
1
Acetalic resin
17
O-ring
1
FKM
18
Centering ring (OPTIONAL)
1
Aluminium alloy
19
O-ring
1
FKM
20
O-ring
2
Nitrilic rubber
21
Grub screw
2
Stainless steel
22
screws
8
Stainless steel
23
protection
2
Aluminium alloy
24
Support bush
2
FKM
25
Intermediate cap
2
Aluminium alloy
26
Adjusting nut
2
Aluminium alloy
27
O-ring
2
Nitrilic rubber
28
O-ring
2
Nitrilic rubber
29
Auxiliary piston
2
Aluminium alloy
30
Auxiliary cylinde
2
Aluminium alloy
31
O-ring
2
Nitrilic rubber
32
Terminal cap
2
Aluminium alloy
33
O-ring
4
FKM
34
Grub screw
2
Stainless steel
Working plane
General use and working condition USE: Filling and metering of fluids or solids-mix materials by means of a special metering device. Double acting actuator for fine or rough metering. EXECUTION: According to EN ISO 5211, in compliance with EN 15714-3. WORKING SYSTEM: The basic model consists of an Actuatech double acting actuator, equipped with two additional cylinders whose inner-pistons, by means of a stroke adjustment device, stop the rotating angle of the actuator to a pre-set position, preventing it from a complete rotation and influencing the total valve flow pressure. This device is driven by two solenoid valves. E1 = 5/2; E2 =3/2. E1 drives the actuator, while E2 drives the two external cylinders. Some examples referring to the valves in the drawing above: - with a completely CLOSED VALVE (0°) You will have: E1: air supply in A, exhausts in B E2: exhausts in B1. - with a completely OPEN VALVE (90°) rough metering You will have: E1: exhausts in A, air supply in B E2: exhausts in B1.
When You reach the desired level, e.g. 90% of the total filling, the rough signal (completely open valve) will turn off and the air, flowing through E2 and then changing the position of E1, will get to the external pistons which will move to the desired rotating angle, e.g. 30° (fine metering), consequently reducing the total valve flow.. With an OPEN VALVE, e.g. 30° fine metering, You will have: E1: air supply in A, exhaust in B; E2: air supply in B1
This intermediate position and the corresponding valve flow pressure will be reproduced, whenever you repeat the process. NOTE: Thanks to control “D”, the desired metering can range from 0° to 45°.When the desired level is the same as the actual one, the fine-metering signal on E2 (exhaust in B1) will turn off; the actuator will start moving and make the valve close, completely. Now the filling and metering process is over. CONCLUSION: “ACTUATECH” device can be assembled wherever you need to furnish exactly the same quantities in long working cycles.
A. FULLY CLOSED POSITION In this position the air is supplied to port 4 with exhaust air at port 2 and 6.
B. FULLY OPEN POSITION (90° rough metering) In this position the air is supplied to port 2 with exhaust air at port 4 and 6.
C. INTERMEDIATE POSITION (fine metering) In this position the air is supplied to port 6 than to port 4, with exhaust air at port 2. In this case the external pistons will move to the desired rotating angle, consequently reducing the total valve flow.
LIMIT SWITCH BOX
MANUAL OVERRIDE WITH HAND WHEEL
NAMUR SOLENOID VALVES
SOLENOID VALVES
ELECTROPNEUMATIC POSITIONER (INTRINSICALLY SAFE)
PNEUMATIC POSITIONER
PROXIMITY LIMIT SWITCHES
ELECTROMECHANICAL LIMIT SWITCHES
PNEUMATIC LIMIT SWITCHES
EXPLOSION PROOF LIMIT SWITCHES II2GD ExdIIC
For more information check the ACTUATECH Accessories Catalogue.